A Practical Experiment: How To Use A Fluting Iron

Way back in 2012, I posted with great excitement about a new to me sewing tool that Mr. Q called the Cast Iron Crinkle Cutter. These antique specialty irons are actually called fluting irons.

Here is mine, in action!

 

Despite my best intentions of actually creating trim with my fluting iron, instead it has been used as a door stop and decorative item (near my modern iron in my sewing room!) since I’ve owned it. I’m currently working on a project from 1875 that has pleated trim around the skirt and I thought that perhaps instead of knife pleating I would try a sample with my fluting iron! I figured that if I liked it (and I could get it to work) I’d use it for the trim on the dress.

Brief History

Specialty irons have been used for hundreds of years to create different types of ruffles and trims. I came across two sites that had really interesting information about the fluting iron I have as well as many other types of irons from around the world and for the last few thousand years. This one is summary of ironing throughout history. This one is more about types of historical irons. Also, this video from the Oshawa Community Museum looks specifically at some ironing tools that were used to create late Victorian ruffles, including various types of fluting irons.

Along the way to learning more about fluting irons, I also learned that flat cast iron irons are called sad irons. (I might have read that before but didn’t remember the term, so it feels like new information!) They’re called that not because they’re melancholy, but because in the past ‘sad iron’ meant the iron was solid as opposed to hollow (to be filled with heating devices, such as charcoal). The word ‘sad’ also meant heavy and a sad iron could weigh up to 15 pounds. That only further reinforces the fact that laundering in the 19th century was strenuous work (hand scrubbing, hauling buckets of water to heat, maintaining the stove or fire, harsh soaps, refreshing the rinsing water… hard work!). *This is edited from my original description of sad iron. To read all about the etymology of the terms ‘sad’, ‘sad iron’, and ‘box iron’ (the term for a hollow iron), check out this post, published after the one you are currently reading.

Practical thoughts about getting started

In terms of my fabric, I had the strips I wanted to flute prepared and ready to go before ironing them. I had hemmed one long side and just pressed the other edge under (that would become the top edge). With the crisp silk I’m using I probably could have gotten away with just pressing under both the hem and the top edge, but oh well. I prepared and hemmed these long before I officially decided to flute them.

In terms of the fluting iron, I followed these steps (or considered them, anyway):

Cleaning: I used dish soap and a toothbrush, to really get into all the grooves on both pieces of my fluting iron and remove the accumulated dust and grime (I don’t want those on my silk fabric!).

Drying: To prevent rust from forming, I carefully dried the iron and then also let it air dry overnight (though I realized that if I were to immediately use it the heat would cause all of the water to evaporate anyway…).

Seasoning: This is done on non-coated cast iron pans to keep them from rusting. I chose not do this with my iron at this time. I might do it later (I read that well-seasoned cast iron will not release oil onto your fabrics), but right now I just wanted to get started on my experiment.

Supplies

It’s worth noting that the cast iron gets much too hot to hold with bare hands or put directly on the counter to use, so in addition to the two parts of the iron, I also used a variety of other kitchen tools in this experiment.

I used the baking sheet, cookie drying rack, and cast iron frying pan you’ll see in photos at various points, as well as the silicone baking supplies pictured below: a hefty mitt, a small trivet, and a large trivet.

I also used a spatula to help get a grip on the base of the iron while lifting it out the frying pan, a small spray bottle, white vinegar from my pantry, and tap water.

Method #1 (the slow and steady way to heat the fluting iron)

Heating/Using: I used my conventional oven to heat both parts of my fluting iron on a baking sheet. I could not find specific directions for temperature or length of time, so I started conservatively with 175 F for 15 minutes. (Partly due to the basic information on Wikipedia about specific temperatures for different types of fabrics, but also check out the image of the tailor’s stove on the right side of the page: a multi-sided stove to heat sad irons simultaneously makes so much sense if you’re ironing a lot, as tailors would be!).

When tested on my silk this hardly made an impact. So I put the iron pieces back in the 175 F oven for another 10 minutes. This was better, but not as effective at getting tight flutes as I wanted. On the left are the barely visible results from the first 10 minutes of heating and on the right after the second 10 minutes of heating.

I increased the temperature to 225 F and put the iron pieces back in the oven for 10 more minutes. This time I also decided to use vinegar to help set the flutes. I mixed ½ white vinegar and ½ water in a spray bottle and then sprayed the section of silk I intended to iron. Here you can see the sprayed silk ready to feed into the iron on the left and the results coming out on the right.

This worked much better, but still feeling like I needed more heat to get a good sizzle and press, I increased the oven to 275 F and put the pieces in for another 10 minutes. This seemed like the right temperature! A bit of sizzle from the evaporating liquid on the silk and tight flutes as a final result.

Here is a comparison of two silk samples. The one on the bottom used vinegar and lower heat: 175 F and 225F. The one on the top is the sample that used vinegar and 275 F for heating.

Reheating: I found that the iron lost heat pretty quickly. I reheated it for 10 minutes after every 5 minutes of use. It wasn’t the most efficient process (I can really understand why you would have a set with multiple irons to keep them heating while not in use), but it got the job done on a Saturday afternoon. Experimenting with temperature and fluting 106″ of fabric took about 4 hours.

Setting: In addition to using vinegar (which made huge difference in terms of getting crisp flutes!), I also found it quite important to move the iron very slowly over the base to create the flutes. A quick pass did not do the job and getting each and every flute to line up perfectly to go over it multiple times is much easier to say than to do! I rocked the iron from one side to the other, trying to hold each little section in place for at least a few seconds before moving to the next. I got through about two full rocks with the iron before needing to reheat it.

Method #2 (the much more efficient way)

Heating: After I completed the first of three 106″ sections of trim, a science-minded friend suggested that I would have much more efficient transfer of heat to the iron pieces if I were to heat them directly on my stove in a cast iron pan. This was genius!

I started with my pan on pretty low, as it’s much easier to heat cast iron up than cool it down. This particular burner on my stove gets super hot, so I kept the pan around 2 out of 10 in terms of heat. Harder to translate for other people, but I let the iron heat up for about 10 minutes, until I could feel radiant heat coming from the base when it was out of the pan and I held my hand 1″-2″ away. Another way I tested the head was with a drop of water. At this temperature it quickly evaporated when dripped onto the cast iron.

Reheating: Using the cast iron pan was much more efficient than the oven! I still reheated the iron after about 5 minutes of use, but now I only had to let it reheat for 5 minutes. And because I wasn’t lifting a pan in and out of the oven it was much easier to let the top part of the iron sit on the pan while I moved the fabric along the base piece of the iron. Because the iron was warmer than with the oven, and I’d had more practice at using it, I was able to do three or four full rocks of the iron before needing to reheat it. That meant that my second and third 106″ lengths of fabric only took about 1 hour each. So much faster than with the oven!

You can see the crisp flutes that this method acheieved.

Setting: I used the vinegar/water spray to help set all of these flutes. It should help the fabric to keep this shape permanently (short of me completely soaking the fabric). I experimented with a light spritzing, but the heat quickly evaporated the liquid so I started just making it pretty soaked. Sometimes I even sprayed a bit on the fabric right under the iron if it evaporated before I reached that section of the rocking motion.

Here’s another view of the half finished strip of fabric.

Post Experiment Thoughts

This was fun! I would definitely like to use my fluting iron for more projects–and it should be easier now that I’ve figured out how.

I will say that practice makes a huge difference in terms of being able to flute quickly, so that the iron doesn’t cool down. You don’t have too long to think once you take the iron off the heat source!

A finished pile of about 318″ of fluted trim! I’m curious about how I will sew this on. I think that a sewing machine would crush the flutes (and I don’t think I want a line of machine stitches anyway), so I will likely sew it on by hand, catching only the valleys and not the hills in the fabric. Good thing I like hand sewing!

 

I came across few people trying out antique fluting irons while looking for information to get started on this experiment. For the sake of anyone else who might be looking, here are a few other practical experiments to check out:

Katherine of The Fashionable Past tried out a fluting iron in 2011 and posted about it on her blog here, including a video.

@isabel.northwode tried out a fluting iron in 2018 and posted about it on Instagram here.

My Interview With Maureen Taylor, The Photo Detective

As you probably know if you read my blog on a regular basis, I love making and wearing historical clothing. It’s rather common for me to pull historical clothing out of my closet and wear it to lovely places.

Below, I’m wearing my 1885 summer ensemble at the Lippitt House in Providence, RI. Look at that wallpaper! It’s fantastic! If you’re ever in Providence and the house is open I highly suggest a visit. The details are absolutely stunning and I found the guides to be engaging, knowledgeable, and truly invested in the information they were sharing.

While at the Lippitt House, I met a woman who was incredibly interested in my clothing, how it feels to wear, how I make it, and where my inspiration comes from. She eagerly asked lots of questions and shared about her own fascination with history as well.

I learned that Maureen Taylor is a genealogist and historian who now focuses on photo identification, photograph preservation, and family history through her work as the Photo Detective. In addition to being an engaging person who loves history, she has extensive experience and has had opportunities to share her knowledge in prominent publications. When she asked if I would like to be a guest on her podcast I very readily agreed.

A number of months later and here we are: my interview with Maureen is available for a listen on her podcast! We discuss the 1885 ensemble I was wearing when we met, the 1863 dress I made last fall, and other historical clothing topics as well. Check it out and enjoy!

You can find Maureen Taylor around the internet in these places:

Web Maureen Taylor
Facebook @MaureenPhotoDetective
Instagram @photodetective
Twitter @PhotoDetective

c. 1855 Wool Cape

Finally, I actually have photos of a garment I made back in 2011!

The story starts with my desire to be warm for caroling at the Christmas ball, so I went looking through my books and came across the image below in ‘Victorian Fashions: A Pictorial Archive’ by Carol Belanger Grafton. It looked warm and I liked the fringe, so off I went on my sewing adventure!

Since then, I’ve managed to wear my cape a number of times, often for Christmas caroling. Even though its date is c. 1855, I’ve found that the loose shape is perfect for wearing over the large sleeves of my 1830s dress as well. Here’s proof, from 2017:

 

That’s really the only photo I have that looks nice and shows the cape. Other photos that show the cape are washed out or blurry.

Last year I decided it was time to get pictures. I settled on a day I’d already be wearing 1850s (Annabelle is my dress and I’m also wearing a matching chenille headdress). It was important that there would be daylight (that’s the other problem with some of the photos I have, they’re taken during dark winter evenings–that’s usually when I’ve been caroling). Then I brought the cape (despite not actually needing to be outside for the event) and coerced the usual camera toting suspect into taking photos.

I made the pattern by looking at the inspiration image and drawing the shapes I thought would make it up, although I did take a bit of liberty in terms of closure and arm openings. I also referenced shapes and proportions in ‘The Cut of Women’s Clothes’ by Norah Waugh and ‘Patterns of Fashion 2’ by Janet Arnold.

I wanted simplicity for the closure, so my cape has a single heavyweight hook and loop at the neck. For the arm openings, the fronts are simply separate from the curve that wraps around to the back of the cape.

For warmth, I decided on a wool exterior (also good for shedding moisture). To add even more warmth, I also added a layer of high loft polyester batting to the entire cape. That may not be the most accurate choice (at least in terms of fiber content), but it is quite practical. I thought of quilting the lining to the batting but decided it would be too time consuming. I’m sure the batting extends to the edges and is stitched down, but honestly I don’t remember exactly how that was accomplished.

I loved the fringe in the image and wanted fringe on my cape, too. But not just any fringe. Wool fringe. That was a hunt! I eventually found it at an upholstery company called The Fringe Factory.

To keep the lining soft against my skin,  I decided to line the entire cape with natural cotton flannel  to match the fringe as well as including a stand up ruffle of the flannel at the neck.

As you can see, the cape is quite long. That’s quite a bit of wool, batting, and flannel! I achieved my goal of warmth, but this cape weighs quite a bit!

Looking back at my notes, this cape was more expensive than I remembered (though that’s not actually surprising, given the yardage I needed and my desire for 100% wool). I didn’t record the yardages, but I did record the costs. I spent $58.67 on the flannel at JoAnn, $81.00 on the wool at Dorr Mill (I love their wools! They are gorgeous!), and $96.36 on the fringe at The Fringe Factory. The total is $236.03. That’s way more than I often spend on a single historical garment! I had better keep wearing this to get the cost-per-wear down!

Despite the cost, I’ve been very pleased with my cape over the last 9 years and I’m extra pleased to finally have well lit, full length photos so this garment can make an official appearance on the blog!

Project Journal: 1863 Apricot Evening Gown Part X: Photos From The Ball

I was able to wear my new 1863 dress, Genevieve, to the Commonwealth Vintage Dancers’ Victoria and Albert Ball in September. I’ve spent a very long time sharing all about the dress and you’ve seen some photos of the wonderful staircases in the hall as I’ve shared finished construction photos, but I thought it would be fun to share a few photos of the ball as well, for context.

On the night of the ball, there were many dresses and tailcoats to admire in a range of years focused on the 1840s through 1860s. There was also the lovely ballroom to admire, with a famed organ at one end and many pretty details and portraits along the walls.

The guests of the evening filled the ballroom with dancing and socializing, while, in a side room, a spread of delicious refreshments was waiting to be devoured by hungry guests.

While getting more serious documenting-sewing photos, a few silly photos made their way in as well. They started off staged but reasonably not silly…

Then we tried to point at a non-existent something…

And that turned into silly-ness! I think this last one was: ‘Oh no! We’ve made the invisible object disappear with our magical powers!’

Thanks for sticking with me through so many posts about one dress!

Project Journal: 1863 Apricot Evening Gown Part IX: Braided Crown Hairstyle Details

I am very pleased with how my hairstyle turned out for the first wearing of Genevieve, the 1863 dress I’ve been blogging about for the last few months. I took the idea directly from my inspiration drawing, though I changed the hair decoration that accompanied the style.

I’ve used false hair to have braided crown styles before (here’s an example of the same braid used for a Regency hairstyle), but that old braid is only about 1 ½” wide, which is a bit subtle for the look I wanted for this dress. It’s also long enough to wrap around my head about 1.5 times, which is longer than what I wanted for the new hairstyle.

So I decided to buy some new false hair and make a new, fatter braid. I used this hair in dark brown. It’s intended for African style braid extensions, so it has a texture that’s great for matching my curly hair–I don’t think it would work well for someone with straight hair. I also bought these black hair nets.

I used one bundle of the false hair for this braid. The hair comes braided already, but I took it out and re-braided it a little tighter than how it was originally. Then I cut the elastic on one of the hair nets so that it would stretch out to be as long as my braid.

I laid the braid on top of the hair net and wrapped the hair net around to the back side of the braid. Then I used large whip stitches to secure the net to the braid. You can see one of those stitches mostly centered in the next photo. Covering the braid with a hair net helps keep all the frizzies from making the braid look messy. (My old braid isn’t covered in a hair net, so it looks very organic, like my real hair… nice and frizzy!)

The final step was to go back and stitch the hair net down in the dips between each section of the braid. In the photo above you can see the hair net traveling between braid bumps, but in the finished photo below those are mostly sewn down and much less visible.

For the actual hairstyle, I secured the braid to my head behind the sections near my face that get swept back over my ears. (I also pinned the braid to the top of my head to keep it in place while dancing. Those pins were put into the back side of the braid (to keep them hidden) and secured into the roots of my hair.) After securing the braid I was able to arrange the front sweep sections on either side of my face. I made sure to cover the ends of the braid with these sections.

Then I arranged the back of my hair. I wanted to keep it simple to showcase the braid and the velvet bow, so I arranged the back of my hair into a low puff. It continues the ring of the braid around my head while being more unobtrusive than the braid itself.

The final step was the bit of lace and the velvet bow. I opted for those instead of the lace framing the braid in the inspiration image. I wasn’t sure how I would accomplish that without essentially creating a cap… and that’s not the look I wanted. So I made up something else!

The bow is one I was able to make after my bow disaster. I think it adds a nice touch of color on my dark hair. I wasn’t sure what I was going to do with it and the lace until the ball, so I bobby pinned each piece in place for that first wearing. Then one of my after-the-ball tasks before I could put this away was to sew these two pieces together and add a comb so that it is now an official accessory that will be easier to put in my hair the next time I wear this dress.

Here’s a side view of what all of that amounts to. I intentionally placed the bow and lace off-center on my head in order to pick up on the asymmetrical bow on the skirt of the dress.

When I did a quick trial with the braid in modern clothes it felt very large and I was worried it would be too big, but once dressed in Genevieve I think the scale of this new braid is great–an excellent hair crown size and length, and the hair net keeps it looking super tidy and frizz free!

 

Project Journal: 1863 Apricot Evening Gown Part VIII: ‘Of Apricot Silk With Cream Lace And Red Velvet Bows’ (HSM #10)

DONE! I am so glad to be done. I’m also excited to have a new dress (and, despite the challenges and worries along the way, one I like the look of! YAY!).

I’ve kept you waiting to see photos of the finished dress. Life got a bit busy after the ball and then I wanted to share my final sewing details with you. But now it’s time to introduce you to Genevieve, my 1863 Apricot Evening Gown, also known as the Orange Monster for the last few months. Here she is!

I’m excited that this dress qualifies for the October HSM challenge.

Details: Sometimes the little things really make something fabulous. Focus on the details of your garment, to create something that just gets better the closer you look.

This dress is definitely one of those garments! I’ll explain and show you lots of reasons why in these finished photos, but there are currently seven other posts in this series sharing tons of details about the planning, patterning, sewing, and trimming process as well.

First, the facts:

Fabric:  6 ⅔ yards of apricot silk, ½ yard of dark red silk velvet, approximately ½ yard of ivory tulle, muslin scraps for hem facing, a scrap of canvas for stiffening the waistband, and about ½ yard of drab cotton for flat lining.

Pattern: It originally came from Janet Arnold’s Patterns of Fashion 2 but has been adapted over the course of a few dresses.

Year: 1864.

Notions: 25 yards of 3 ¾” lace, 2 brooches, 3 yards of ⅜” polyester ribbon, a few plastic cable ties, about 1 yard of bone casing, a variety of hooks and bars, and thread.

How historically accurate is it?: 95%. A few substitutions of modern materials exist but aside from that it’s pretty much as close as I can get.

Hours to complete: 57.

First worn: September 28, 2019.

Total cost: $112.78

The cost breakdown is as follows: $66 for the silk (local discount store in 2016), $12.50 for the velvet (WM Booth Draper in 2011), ~$2 for the tulle (local discount store in 2011),~$1 for the drab cotton (local discount store in 2018), ~$15 for the lace (Debs Lace and Trims in 2019), $6.28 for the brooches (Etsy in 2019), ~$6 for the ribbon (Farmhouse Fabrics in 2019), and we’ll say $4 for the scraps and other notions since they’re from the stash, reused from other projects/mockups, or used in very small quantities.)

Visible details, you ask? Well, in addition to sharing so many other details along the way, the finished dress has many visible layers of details. The most time consuming detail is the hand sewn 3 tiers of lace ruffle/silk scalloped & pleated trim around the skirt. This detail alone took 17.5 hours. There is a whole post dedicated to this aspect and the details that went into it.

That form of decoration is continued on the bodice sleeve caps. Here’s a closeup where you can see the pleated silk. It is meticulously hand stitched with tiny stitches everywhere it is used.

Another layer of detail is the bertha and sleeve caps. Those have tulle, gathered tulle, and lots of velvet details. My last post explains how these are made.

I found the sleeve caps to be rather unusual amongst dresses from this period, so I was pleased to find this fashion plate which has a similar look.

(This next one is a great ‘I’m plopped and tired of standing’ photo!)

And as for details, let’s not forget the velvet bows in addition the velvet trim. Especially that oversized skirt bow! I also spent quite a bit of time looking for the gold brooches to go on the velvet bows.

Aside from the photo above I don’t have many directly front facing photos of this dress–I guess I did a lot of my posing at an angle–but here is one that is slightly less angled and gives the full effect of all the trimmings.

I was super pleased to wear my American Duchess burgundy satin Amelie shoes with this dress! They matched my velvet trim quite well and were fun to have peeking out from under the giant skirt. It’s such a fun piece of history to have contrasting shoes that actually match your dress! Yay! You can see them in this next photo.

The venue we were in for the ball not only had a number of fabulous staircases leading to the ballroom but also many photos of generals and other military figures from the Civil War. It seemed fitting for this period of dress even if they do occasionally seem to be ‘photo-bombing’! Here’s an example. I love this photo! But does the painting look amused, or disapproving? Hm…


I’ve got a post coming up specifically about my grand crown hairstyle as well as a few photos of the ball in general. For now though, thanks very much for bearing with me through this project! I’ve appreciated your encouraging words and excitement about seeing the finished product!

 

Project Journal: 1863 Apricot Evening Gown Part VII: Finishing Details

Next post will be photos of my finished apricot dress… YAY! But first, I have the final finishing details to discuss. Most of the finishing left was on the bodice, so let’s start with that.

Bertha

Side note: have we ever talked about what a bertha is? A bertha is a collar of lace or other thin fabric, particularly popular during the 19th century. Check out this link to learn a little more about the history of the word.

In my last post, I included a photo showing the assembled front of the bertha for this dress before I attached it to the bodice. My goal was to make the bertha completely separate so that it would be easy to change if I decided to do that at a later time.

The foundation is a single layer of ivory tulle cut to the shape of the front (and one for the back) of the fully assembled bodice. A gathered piece of my lace trim was machine stitched to the bottom edge of the tulle, about ½” up from the cut edge.

On top of that foundation is a second layer of tulle that is gathered at both the top and bottom edges. The top edge is folded under by about ½” and the gathering stitch run through both layers so that the top edge is a fold rather than the cut edge of the tulle.

It took quite a few pins to secure the gathered tulle to the tulle underneath. It was finicky–tulle on tulle… not fun!

And I might have made a mistake while ironing my first foundation piece of tulle. Any guesses about what that was?

Oops! I like to iron with a hot iron but the nylon tulle was having none of that! I had to cut a new piece… and turn down my iron for a bit! The bottom gathered tulle in the above photo shows another failed experiment. That tulle is a full double width folded at the top and gathered top and bottom. I decided it was too bulky and not as elegant and decided to go with my previously explained method of only turning the top to create a fold.

After machine sewing my successful gathered tulle to the base layer of tulle it was time to add velvet trim. The velvet was cut on the bias, both edges pressed under, and then it was slip stitched over the stitch lines in the tulle. I also created velvet bows, as I hinted about last time. This is one of the bows I created before I realized I needed more than I had cut out… oops again!

After recutting my bows, this is the velvet I had left. I didn’t include anything for scale, but the longest piece in this photo is about 6″!

Remaking the bows (or rather, cutting new ones and disassembling ones I had already made) brings us back to where we were in the last post. The old velvet bows had top bow parts and dangling bow parts cut on the straight of grain, but due to my limited fabric I cut out the new bows with bias dangling parts. In the end I’m glad I did, because I think they hang more elegantly than the straight cut version.

Brooches

You might have noticed that the center velvet bow on the bertha has a gold filigree oval on it. In my inspiration it looks like these are buckles or brooches of some kind. I started by trying to use my stash, finding two matching football shaped buckles that I hoped could work. But the more I looked at them the more I didn’t like them.

So I spent a long time looking for something else low-cost that would work. Ideally, I wanted two sizes of the same style, but that quickly proved to be hard unless I wanted smallish very sparkly rhinestone buckles. But of course the scale of this dress is not small. Eventually I found the right search terms to find open centered brooches intended for creating your own cameos. I purchased these and painted them gold using acrylic paint. Despite being the same size for the bodice and skirt, I think they worked well!

Sleeves

I suppose I should also mention the sleeves. They made it onto the bodice but I haven’t talked about them at all. They are cut on the straight of grain and are basically a round-top trapezoid shape, with an outer layer of silk that is larger than an inner layer of my flat lining cotton. The silk was gathered around the bottom and around the armhole to fit. Due to the longer measurement of the silk it rolls up inside the sleeves by about 1″, which keeps the cotton from showing while being worn. Here you can see the poofy sleeves as well as the bertha before it had velvet added.

Oh, but those sleeves weren’t done yet! My inspiration had sleeves that appeared to be droopy continuations of the bertha. This is a detail that is different from all of my previous dresses from this period, so I felt it would be a neat detail to include. It took quite a bit of pondering to decide how to achieve the look and it was something I didn’t feel I could tackle until well into the process when I could see what the bertha and sleeves were doing without the extra layer.

My solution was to create sleeve caps of single layers of tulle with more of my lace and silk pleated trim on top. The tulle rather disappears when worn, giving the effect of floating trim. It’s pretty neat, actually.

Sewing the lace on was easy and relatively fast, as I did it by machine. But the silk… well, I thought I had enough left over from my crazy skirt trimming for the sleeves but those pleats eat silk so quickly! I only had about 75% of what I needed.

It was less than a week before the ball. I had returned the scalloped scissors to my friend so I couldn’t cut more silk. I tried spacing out what I had as much as possible without looking different from the skirt. And I was still short! UGH! Last minute challenges aren’t very fun. I pleated and re-pleated. Got a few more inches covered. Then I decided to harvest some pleated trim from my skirt, from underneath the big velvet bow where it wouldn’t be seen. Not terribly fun, to seam rip something you’ve just made. And the pieces I got were about 5″ in length. But I got them. And I put them on those sleeves. And even though they’re pieced you can’t tell at all and those sleeves got done!

This photo shows the first sleeve in progress, before I realized I didn’t have enough silk trim…

I sewed the sleeve caps on with small top stitches to the outside of the bodice at the armsceye seam. Again, this makes them easy to remove if I want. Also, I’d already set the sleeves… so I couldn’t easily put them into that seam (oops?). In the end, it doesn’t matter that they’re on the outside, because the bertha lace completely hides the armsceye along the top of the sleeve.

Bodice Finishing Details

In addition to sewing on the sleeve caps, I also attached both the front and back bertha layers to the bodice.

I finished my eyelets and ran the lacing ribbon through the top half. I find that 3 yards of ribbon allows me to leave the ribbon laced through the top eyelets and still get in and out, which makes getting dressed faster as the person helping me then only has to lace the bottom half of the bodice and tighten the ribbon at the top.

I also made and whipped in a placket. That’s the rectangular piece that’s rather wrinkly in the center of the photo below. While this bodice fits perfectly now, you never know what the future will bring and this will allow for a slight gap (if needed) that will still look like dress fabric and not like underwear.

I added hooks and thread bars to the bertha at the right shoulder, as well as two along the right back neckline to hold it in place along that edge. There is also a hook on the lace to secure it to the lace on the front of the bertha. Once hooked it looks seamless!

The final step was to sew hooks on the front and sides inside the bodice to allow it hook to the skirt. You can see the hook on the boning at the center front in the photo below.

Skirt Finishing Details

The skirt was basically done once I added my giant velvet bow except for a few things.

I added two hooks and bars to the waistband to close the skirt. The narrow hemmed opening is hidden under a pleat and will allow for future changes in waist size if needed.

I added loops to hook the bodice to. You can see one of those on the left. Turns out I didn’t line the side ones up very well (I think this was the very last task late one night on the last night I was stitching), so we added a safety pin at the ball and hooked the bodice to that. The safety pin is visible just to the right of the loop. At some point I need to move the loop to the location of the safety pin. Boo! There’s always something to fix or repair or change once you wear a garment!

And finally, when I added the waistband I also added hanging loops for the skirt. There’s one poking up on the right. These allow me to easily hang the skirt to keep it from getting wrinkled in storage.

And finally… after many, many hours of sewing, this dress is done. I like big projects but I confess to getting a bit sick of this one after sewing on it every day for about a month at the end of the process. Next post will be photos of the finished dress. (And I can report that I was happy with it in the end! Yay!)