HSM #11: c. 1785 Green Linen Stays

I’m excited that the green stays in my most recent post qualify for the Historical Sew Monthly Challenge #11: Fitting (Make something that focuses on fit).

If you read my lengthy post about making these, you’ll hear all about how fit was both one of the reasons I started these and that I had a joyful time playing with fit as I created them.

I actually finished these on March 30 and I’m excited to post about them before 2022 ends so that they can officially qualify for the HSM this year!

Just the facts:

Fabric/Materials: ½ yd green linen (exterior), 1 yard heavy olive linen (inner layers), and ½ yd ivory linen/cotton blend (lining).

Pattern: My own, but using the drafting guide on page 155 of Patterns of Fashion 5.

Year: c. 1785.

Notions: Heavyweight ivory Guterman thread, regular weight tan Guterman thread, cotton covered polyester quilting thread, approximately 410″ of ⅜” wide zip ties (boning), 11 ½” heavy duty steel bone (busk), 2 ⅛ yard ¼”  linen twill tape (covering seams), and 4 yards ½” linen twill tape (binding).

How historically accurate is it?: 90%. The pattern and materials are good. The construction methods are a mix of modern and historical.

Hours to complete: It seems that I didn’t keep track. Maybe 32 hours?

First worn: Has not been worn yet, except to get photos for the blog.

Total cost: The fabrics came from the stash as leftovers from other projects or were gifted to me. I’d say the notions cost about $16 +  $15 for the linen twill tape. So, let’s say about $35, if we include thread.

There is a lengthy post sharing the story behind these stays, my musings about the journey to complete them, many photos of the construction process and the stays on the body, and written construction details that you can read here.

c. 1785 Green Linen Stays (Construction Details)

I made another pair of stays!

This pair is a reaction to many of the things that went wrong or that I didn’t like about The Stays of Fail (which I’ve posted a whole series about: the background, construction, and patterning, though the lessons learned post is still forthcoming) as well as a chance to try out ideas from Patterns of Fashion 5 and all of the information I’ve learned about stay-making over the last 10 years or so.

The Background Story

I made a pair of stays about 10 years ago, so I figured I had some experience… Such hubris! We can always learn more things.

The old pair is well documented in old blog posts, but I would like to point out that since I made those stays I’ve learned so much–about what fabrics to use, what the construction process should be, etc. I’ve also changed size in the last 10 years, so my old stays (which always had a gap, intentionally), now hardly reach around my sides. It’s no longer a gap, it’s a chasm!

I don’t wear 18th century clothing that often, so making these work has been fine… The last time I wore them was to Versailles in 2016. They’re still pretty comfortable, they just need a very long lace to bridge the chasm!

However, in the last few years I’ve developed grand plans to make 1780s and 1790s clothing and I wanted a better fitting support structure to go underneath. I thought I’d use the knowledge I’ve gained, along with the invaluable information in Patterns of Fashion 5 (only published recently in 2019), to make a new pair of stays. (If you want to know more about the book, I rave about its amazingness in more detail in this blog post.)

Contemplating My First Pair Of Stays

With the knowledge I’ve gained over the last 10 years, I suppose I would call the old stays ‘smooth covered’ stays that are fully boned with cane. I wanted to machine sew the channels but picked a lovely patterned silk for the exterior that I didn’t want machine channels on top of, so that’s where the smooth covered idea came from.

At the time I made the stays, I didn’t know what the purpose of the narrow tapes covering the seams was (now I know: it’s to cover what shows of the whip stitches used to attach the pieces together when the stays are hand sewn, as they would have been), so I inserted piping to approximate the look. It’s definitely not historical, but my best guess at the time. And, some of my piping isn’t long enough to extend into the binding… Below, a view of this old pair of stays (more photos in this past blog post).

Speaking of which, the binding is bias twill, which isn’t terrible, but is much more of a 19th century practice than an 18th century one (18th century stays seem to be most often bound in tapes or leather).

The one thing I did do well was create hand sewn eyelets for lacing, though they are set up for x lacing as opposed to spiral lacing (the latter being more common in the 18th century for the functional closure of stays).

Patterning The New Green Stays

For the new stays, I wanted to try the drafting method detailed in Patterns of Fashion 5 on page 155 as opposed to sizing up a gridded pattern and adjusting it to fit. The instructions are easy to follow, although determining exactly what height the measurements should be taken at takes practice, previous knowledge, and/or trial and error.

My measurements are: bust 40, waist 33. When I used those measurements, the pieces were a little large, so I adapted the pattern to use these measurements: bust 36, waist 30.

The other measurements I used to create the pattern were:
width of CB to armhole: 6″
width of CF to armhole: 9″ (maybe this was too big)
underarm to waist: 6″
CF top to waist: 6.5″
CF waist to bottom of peak: 5″
CB top to waist: 9.5″
CB waist to bottom of peak: 4″
CB top to top of side hip: 15.5″

I felt the patterning was quite successful! I was able to use my measurements and easily adapt the pattern to fit my back in a way that did not cause discomfort (as was the problem with the Stays of Fail early on in the process).

Constructing The New Green Stays

These stays have an exterior made from leftover avocado green linen from the stash. Additionally, there are two layers of heavyweight, coarse army green linen that make up the structure of the stays. This is also from the stash–it was gifted to me and is too heavy for most garments I make. The weight is great for supporting stays, though!

Here are my inner lining pieces set up on my limited green linen scrap.

Constructing The New Green Stays

The new stays are half boned. I chose to machine sew the channels with buttonhole weight thread (I wasn’t about to spend a million hours hand sewing channels again after just doing that for The Stays of Fail).

I like the look of the heavier thread, as opposed to regular weight sewing thread. The channels are boned with full width zip ties (none of that cutting them in half nonsense like I did for The Stays of Fail, either).

As an experiment, I chose a boning pattern with both vertical/diagonal bones as well as bones that run horizontally across the chest. That means that my boning channels crossed.

I carefully started and stopped my stitches to line up at the corners of the crossing channels and left my tails loose, to be pulled to the inside and knotted by hand later in the process. I did the same with my thread ends at the raw edges, so that my channels would be beautifully even with no backstitching (it helps with the illusion that the channels are hand stitched and not machine sewn).

In places where the boning channels crossed, I added an additional piece of coarse linen on the inside of the stays. This allowed me to have separate boning channels for the different directions, which was helpful in keeping the crossing points from becoming too bulky.

After the boning channels were in, I put in the bones that would no longer be accessible after the seams were sewn. Then, I machine sewed my pieces together. (This project was about making successfully patterned stays more-so than completely hand stitched ones!)

Following that step, the remaining bones were pushed into the channels. I also hand stitched the eyelets around this time (I made them pretty big for ease of lacing–the ones I’d made on The Stays of Fail are pretty tiny!). Below, my eyelets are marked and my edges are tidied.

Next, I basted around the edges of the stays to keep the bones in place, covered my exterior seams with woven linen tape, trimmed my edges, whip stitched my edges, and bound the edges of the stays in ¾” linen tape.

The stays looked like this on the inside at this point.

And like this on the outside.

I also added extra laters of reinforcement over the belly, as seen in extant stays. These are graduated in size and made of the same coarse linen.

Some stays also have wooden busks to further stiffen the center front. Given that these already have modern methods, I chose to use an extra heavy, ½” wide steel bone for my busk. It is inserted under the extra layers of linen and stitched in place, as you can see below.

The final step was to line the stays. I used a natural colored cotton/linen blend from my stash. The tabs are each lined with a small bit of fabric (you can see that in the above photo). Then fabric was laid out on the inside of the main body of the stays, traced, and cut for both sides. The lining pieces are all whip stitched in place.

Here is a closeup of the back edge and tabs, with eyelets, binding, and full lining.

Below, a closeup of the top edge of the stays as I pinned the lining in preparation for trimming it to the correct size.

The seams on the inside do not correspond to the exterior seams.

Finished Stays

These new stays fit pretty well and are generally comfortable.

The front width wound up being a bit wide for me across the top, but otherwise they are good.

Final Thoughts

I like the horizontal boning across the front. The only downside to that is that the stays don’t fold in half for storage!

I had such a fun time deciding what pattern-making decisions to make. (What grainline to use on each piece? What boning pattern to use? Straps or no straps?) I couldn’t include all of the ideas in a single pair of stays, and so I have plans to make another pair, in a dark yellow from my stash. The someday-yellow pair will allow me to tweak the fit of the front as well as play with alternate patterning ideas. The pattern and materials are still out… it’s just a matter of finding the time and inspiration!

P.S. Stay-making Resources

This is not comprehensive, by any standards, but I thought it might be helpful to collect some links that I’ve found useful for anyone who wants to know more or see other people’s stays. (These blog posts were especially useful for seeing the process when I didn’t have PoF5 on my cutting table! That gives you a sense of the fact that this blog post started at least 3 years ago!)

Blogs showing the creation of similar stays:

  • The Sewing Goatherd: 1780s Stays Using Scroop’s Augusta Pattern (and stiffening her own innards, too!)
  • Rococo Atelier: 18th century speedy stay making tutorial using a sewing machine, this is part 1, this is part 2, this is part 3 (great photos and tips, this pair of stays also uses the PoF5 drafting method and machine sewing)
  • The Fashionable Past: 1780s Stays Tutorial (not quite the same shape as my stays, but the process is basically the same and this has lots of great photos of each step)
  • Rockin’ The Rococo: 18th century stays (the shape is earlier than mine, but the process is basically the same and this has lots of great photos of each step)
  • The Mantua Maker At Midnight: Making Stays 1730-1780s (this is earlier than mine, but the process is basically the same and this has lots of great photos of each step)
  • Atelier Nostalgia: Late 18th Century Stays (these are more similar to my Stays of Fail in some details–the tape straps and center front opening, for example–, but the general construction information is applicable to lots of stay projects)
Videos about stays:
Blogs with information about stays:

Pattern suggestions:

c. 1785 Stays (Of Fail), Part V: Middle Construction Details

I had hoped to get all of my remaining construction details into this post, but progress on the stays has slowed. Plus, I realized I didn’t have enough linen tape to bind the edges, so new binding needed to be ordered. That has been done but I’ve been so busy that no sewing has happened yet. So for now, here are the middle parts of the construction update.

Updating Gussets

After all the initial steps of putting the stays together (which I detailed in my previous post in this series), I had a fitting that left me feeling rather disappointed. I’ve already detailed the results of that fitting, in Part II of this series.

To summarize: I wanted to raise the gusset I’d added to the back with the goal of providing more width at the waist and hopefully increasing the comfort of the stays on my back. Accordingly, I removed the offending short gusset out of the stays, but, instead of piecing new gussets out of my meager scraps, I realized I could cannibalize the straps I’d originally cut (but decided not to use) to make longer gussets.

Below: the new, longer gussets in place.

This worked well for the exterior linen and one layer of interlining linen, but the straps were only ever going to have one inner layer of linen. And none of my scraps were quite long enough to make a second layer now that the piece would be used in the main body of the stays.

So, I used what I could and layered a second piece near the bottom tab to extend the second layer of linen. Work with what you have, right?

This new gusset had a wider bone channel already sewed… and I really didn’t want to deal with my narrow bone idea again. Therefore, these two pieces will have permanently wide boning channels. It’s all in the spirit of making do! I did have to extend the bone channels after adding the extra bit of linen near the tab, but that was easy to do.

Covering Seams & Finishing Edges

Following the information in Patterns of Fashion 5 (see my fourth blog post in this series for more information on this incredible book), I covered the visible whip stitches that formed the seams of the pieces with 1/4″ linen tape.

Then, I basted all around every exterior edge, to hold the layers in place while I continued to work on the stays. I followed that by whip stitching the raw edges, in order to create a more stable edge for the binding.

In the photo below you can see the linen tape covering the seams and the edges that have been basted and whipped.

Finally, I was ready to bind the edges!

You can read previous posts in this series here:
c. 1785 Stays (Of Fail), Part IV: Early Construction Details
c. 1785 Stays (Of Fail), Part III: The Pattern
c. 1785 Stays (Of Fail), Part II: Fitting Update
c. 1785 Stays (Of Fail), Part I: Beginnings

c. 1785 Stays (Of Fail), Part IV: Early Construction Details

Construction Process Resource

The book I used to create the pattern for my stays (Stays and Corsets: Historical Patterns Translated for the Modern Body by Mandy Barrington) gives very little in the way of construction information for stays (process, materials, and details). I found this to be really disappointing.

Thankfully, however, there are other resources that one can go to for this type of information. I chose to reference Patterns of Fashion 5 (PofF5), authored by Janet Arnold, Jenny Tiramani, Luca Costigliolo, Sebastien Passot, Armelle Lucas and Johannes Pietsch.

The great thing is that I could go to PoF5! It had not yet been released when I started this project, but I have it in hand now… and I must say that it is an absolute gold mine of information! There is so much research, expertise, and detail included. There are so many color photos. There are x rays of extant garments. And of course there are patterns. And information about patterning and making both in the past and now.

I cannot do anything but rave about this book! It is almost double the length of the earlier Patterns of Fashion books. I actually sat down and read this book cover to cover, which is not how I usually deal with pattern books (usually I read the bits that are relevant to a certain project). This book is amazing!

On To The Construction Process

Despite creating a pattern from another source, PoF5 was invaluable for the construction process of my stays. Using information in PoF5, I decided to make my stays from an outer layer of linen, 2 layers of linen buckram, and a lining (that will likely be linen).

To start, I cut out the exterior and 2 layers of heavy linen for the interlining. Below is a photo of my inner heavy linen with the pattern laid on top. I used stash fabric and found a piece that just barely fit my pieces. No seam allowance is included in the pattern, so you can see that I really eked my pieces out!

To nerd out on history fun and try something new, I decided to make my own stiffened buckram for the inner layers. So, on a hot August afternoon I was to be found sitting on my deck dripping with sweat while painting gum tragacanth onto my linen pieces instead of being inside where it was cool.

So what is gum tragacanth? It is a stiffening agent used to make linen buckram, which is a material used to stiffen 18th century stays.

Burnley and Trowbridge has a great video about making buckram that describes fum tragacanth and Leimomi, The Dreamstress, has a great blog post discussing gum tragacanth and xanthan gum. The post includes videos and lots of wonderful how-to information.

I used a paintbrush to spread my gum tragacanth on my linen. By the end I was definitely getting a little sloppy because I wanted to get out of the sun as quickly as possible, but I was still impressed with myself for the lengths I go to sometimes for the sake of historical exploration!

Below is a photo of my set up. Cardboard from the recycle, a dish-shaped piece of packaging from the recycle, and a paint brush.

I used a full 4.4 oz bottle of Eco-Flo Gum Tragacanth for my double layer linen interlining. In the dish you can see the consistency of it. It was wonderful not to need to mix or heat it, as you would need to do with xanthan gum.

To be honest, I didn’t notice too much of a difference in the linen after applying the gum tragacanth. (This could be because I was already using a heavy linen?) It also seems, and makes sense, that the stiffness has been reduced as I’ve worked with the fabrics. Regardless, I am still entertained and enriched by my experiment.

After the gum tragacanth dried, I flat lined my 3 layers for each piece (2 layers of heavy linen and the exterior linen) and marked my boning channels. I found that using Frixion pens worked well, because the marks easily erase with a hot iron after the channels are sewn (and the pen marks don’t rub off while being sewn, as with chalk). Magic!

There was lots… and lots… of sewing boning channels, as you can see blow.

After all my channels were complete (and I’d pushed in all those narrow zip ties I ranted about in my first post about these stays), I moved on to the eyelets. There are eyelets for the center back closure and eyelets for front adjustability, as on the inspiration Chertsey stays (which you can see in my third post about these stays).

I realized that I hadn’t cut my center back pieces with enough fabric to wrap around past the eyelets (though I didn’t have enough fabric to do that, anyway!), so I pieced strips together and whip stitched them on to make the extension, as you can see on the right side of the next photo.

After the eyelets were done, I assembled my pieces with whip stitches.

I whip stitched the seam allowances down as well, thinking that might help make the stays fit smoothly for a fitting.

That basically brings the project up to the unfinished state it is in now, minus a few fittings and adding that back gusset.

You can read previous posts in this series here:
c. 1785 Stays (Of Fail), Part III: The Pattern
c. 1785 Stays (Of Fail), Part II: Fitting Update
c. 1785 Stays (Of Fail), Part I: Beginnings

c. 1785 Stays (Of Fail), Part III: The Pattern

The Beginnings, The Longer Version

Let me back up from the current state of the Stays Of Fail to all the wonderful documentation I did about making them, at least to this point. When I started these stays back in 2018, I intended them to be a sort of in-between-projects-project for when I wanted a bit of hand sewing to do. Given that, the project moved at a pace only slightly faster than a glacier!

Somewhere very early in the planning stages of these stays I decided to try out a new book for patterning them: Stays and Corsets: Historical Patterns Translated for the Modern Body by Mandy Barrington. This book presents the idea that you can use any person’s measurements to draft a basic block of the body and then use the basic block to draft any of the historical stays in the book. It’s a neat idea, in theory, and I wanted to try it out.

The Pattern

I didn’t keep track of how long the patterning/drafting process took me. But it was a long time…

There was lots of math, which always happens with drafting a body block and is to be expected, but on top of that there was also the drafting of the specific pair of stays I’d decided on: the 1785-1788 Half Boned Stays (patterned from a pair of stays held at the Chertsey Museum). I was doing my pattern drafting while being often interrupted, so that slowed me down, but despite that the process was longer than I was expecting (and I’m not new to making body blocks or patterns).

This is the original pair of stays at the Chertsey Museum. (Accession number M.2008.53)

(The nice thing is that if I were to use this book to pattern another set of stays or corset I would be halfway there, having already now created a custom body block, but I suspect it would be faster for me to start with a pattern from another book source, because I think my brain wraps around the idea of resizing a pattern without the body block drafting pretty easily.)

I eventually had my body block and was able to draft my pattern using the instructions. The instructions were quite detailed, so that was great. I finally had a pattern that I was able to cut out and make a mockup out of! I was able to get into the fun part: sewing!

Testing The Pattern With A Mockup

I had expected that, after spending a lot of time spent patterning the stays to fit my measurements, I would have stays that basically fit. And I did. But they fit my measurements with the center backs touching and no compression, just sort of lightly surrounding my body without providing support.

The drafting did it’s job of making stays to my measurements, but I was dubious about whether they would do their supporting job when fully boned and finished. So I decided to adjust the mockup a bit–taking some in at the waist, in particular.  (While this is a small adjustment to make, it reminded me that at the point at which I had to alter the mockup I might as well have started with a pattern that took less time to create.)

But perhaps, that alteration was my downfall. As you’ll see in later posts, I later had to add fabric back into the waist size.

That’s all for now. Next post, I’ll detail the early construction process, including stiffening my own linen!

You can read previous posts in this series here:
c. 1785 Stays (Of Fail), Part II: Fitting Update
c. 1785 Stays (Of Fail), Part I: Beginnings

c. 1785 Stays (Of Fail), Part II: Fitting Update

In March 2022, I had another fitting on the pair of stays I started posting about recently. I tried a few different things and some seemed to work. It gave me hope!

I decided to add tape straps to these stays, partly to help counteract the back pulling away from my shoulder blades and slouching in towards center. This method of straps comes this pair of stays at the McCord Museum (accession number M969X.26), which is dated 1785-1790.

The idea has intrigued me for awhile and specifically appeals for this project because I didn’t like the fit and feel of the attached fabric straps and had already cannibalized them to make gussets, anyway.

Adding the tape helped the stays feel better, but the gussets were still a problem. I decided to move the gussets up higher by about 3″. I didn’t have quite enough fabric length to do that but I decided to piece on additional sections at the bottom. Piecing is completely period and seemed like a better idea than not having stays that I could wear!

Additionally, I maxed out the seam allowance on both sides of the gussets and the abutting pieces. I’m hoping those things will help narrow the back gap. I’ll also add a new boning channel in the gusset.

In terms of fit, the side view actually isn’t bad with the added strap!

The tape shoulder straps wrap across the back and then will hook in the front. For the fitting the test strap is just safety pinned. Other pins are marking where the strap hits as well as the finished length of the tabs.

After this fitting, the to do list includes:

  • resetting/piecing the gussets and adding boning channels and boning to them
  • whipping the edges of the stays in preparation for binding them
  • binding the edges of the stays
  • adding the tape straps for a final fitting

I’ve been very busy, so those things are moving along quite slowly. I did update the gussets and start whipping the edges, so there is some progress.

That’s all for now. Next post, I’m going to go back to the early construction details of these stays.

c. 1785 Stays (Of Fail), Part I: Beginnings

The Beginnings, The Abbreviated Version

The very late 18th century (1780s and 1790s) is a mostly new period for me. I have a chemise… but no other underclothes that fit, no dresses, and quite likely no accessories… I’m starting mostly from scratch! And as one does (or at least as I do) when faced with a new period, I decided to make completely hand sewn stays as the foundation. That was in 2018!

I thought I had a grand plan. I was so excited about my stays! I tried a new way of patterning, tried a new method of stiffening my fabric, sewed oodles of boning channels by hand, shoved bones into all the channels that were just a little too tight, put in my eyelets by hand… And I documented all of it to share it here.

Catching Up To The Current State Of Things

Then in mid-2021, I did a fitting… and realized that I was really unhappy with the stays. Really unhappy. Mostly due to the fit.

The stays pushed my tummy downwards so it rounded out underneath the front point and tabs, but, even worse, the back pushed down on my lower back and was super uncomfortable! AHHHHH! After all that time spent hand sewing! And it’s not like I jumped right in to hand sewing stays without mockups and thinking that the pattern fit. No, I’d done those steps and hadn’t noticed anything wrong! GRRRR.

My immediate reaction was to put the project away. I just couldn’t bear it. After I calmed down (weeks later, mind you!), I tried to see what I could do to fix the issues. I decided to add a gusset into the back, since the pressure seemed partly to come from the bottom of the lacing gap being quite wide. I had only very small scraps left, so the only way to do this was to cannibalize my straps (which is fine, because I wasn’t super keen on them restricting my shoulders, anyway).

Here’s a photo of the back of the stays with the triangular gusset already added (and some other things that I’ll talk about later). The gap at the bottom was even wider before I added the gussets!

Fast forward a bit more and I had another fitting. The gusset helped a little, but I still had pressure on my lower back. And… the front problem, I realized, was due to a combination of the front being too short for my frame and this idea I had to use ⅛” bones, to mimic the size of originals…

I’ve had success with plastic zip ties as bones, so I thought I could use narrow ones to create the width I was looking for (I used these, purchased on Amazon). Unfortunately, they were very tight in the channels. It took a lot out of my wrists to cut and push in all the bones. The width of the zip ties looks great, but they’re too flimsy. Look how much I can bend back the front tab!

After much deliberation that included going back to look at the original that the pattern I used is based off of, and the reproduction made from it that is in the book I used, I realized that the original stays are just really short in the front. AHHHHH! (More about the book I used will be coming in a future post.)

I didn’t process this earlier, in any of my fittings, or my mockup, or my patterning, or my looking at the book! And I’m incredibly low on fabric! Below are my scraps, minus the long ones in the center, which were already used to face the eyelets.

So… I was left with a half finished pair of stays that took many, many hours to even get to this point–wonderfully sewn in terms of methods, but which I couldn’t wear. I was very upset and put the stays into time-out (again!).

I’ll stop the story of the stays here and continue on with my updates from the most recent fitting next time.

An 1836 Chemisette (HSM #3)

The third challenge for the Historical Sew Monthly 2021 is ‘small is beautiful’. Little things can make a big difference to the finished look.  Make something small but perfect. My entry for this challenge is an 1830s chemisette to fill in the neckline of my 1838 bodice (the sister of the 1834 dress I posted details about last year).

Just the facts:

Fabric/Materials: Approximately ½ yd of silky cotton voile from Dharma Trading.

Pattern: Adapted from Janet Arnold’s Patterns of Fashion 1, with adjustments for fit and style.

Year: 1836.

Notions: 1 ½ yds ¼” white cotton twill tape, 1 metal hook, 1 cameo button and thread.

How historically accurate is it?: 90%. The pattern, construction methods, and fabric are all quite good. It is entirely hand sewn. The most modern element is the plastic cameo button.

Hours to complete: 19 ¾.

First worn: August 2021.

Total cost: Approximately $5 for the fabric/shipping (though it is leftover from another project), $1 for the twill tape, and $1 for the button = approximately $7.

The chemisette pattern shape was based on this fashion plate from 1836.

Without a body in it, the chemisette looks like this. It is entirely hand sewn, with small rolled hems and drawstring channels on the bottom edges.

The shoulder seams are sewn with French seams to encase the raw edges. The collar is attached with a flat felled seam for the same reason.

The gathered ruffle on the edge is hemmed on all sides with a tiny rolled hem and then whip gathered to the hemmed collar edge. I haven’t tried whip gathers before and this seemed like it would be a fun project to try them out.

On the underside of the ruffle the whip stitches are more visible.

The inspiration fashion plate doesn’t show the back of the chemisette, so I had to decide on what I wanted. After looking at extant collars and chemisettes, I settled on a rounded point that extends just under halfway down the back.

On a body, it looks like this.

The final touch is a hook and thread loop to close the collar, with the decorative cameo button on top. The plastic is obviously not correct for the 1830s, but it does have the benefit of being lightweight! I was worried that if I used a metal brooch (not that I have one, but if I did…) it would pull the collar down or out.

And that’s it! There was no rushing with this project. I took my time and enjoyed the hours of tiny hems and whip stitching.

1880s Blush Duchess Satin Corset

In 2015 and 2016, I posted a ‘project journal’ series of blog posts about making a yellow duchess satin c. 1880 Steam Molded Corset (this link will take you to the whole series, which includes specific posts about the plan, inspiration, mockups and patterning, the final pattern, construction, steaming, and finished garment photo shoot). Late last year, I made another one as a commission for a friend, this time in a blush pink duchess satin I picked up at the fabric store with no particular purpose, but thinking it would be really good for this specific use (in fact, I mention this exact idea in the fabric stash additions post where I shared about the purchase of this fabric in 2020).

Having already figured it out once, I used my old blog posts as a guide for making the new corset. This post is intended to document the new corset and the changes and updates I made from the yellow one.

To start, I adjusted the pattern I’d developed for size as well as some of the boning patterns to accomodate the adjusted seam lines and to simplify some of the boning patterns, especially in the back. The yellow corset has a whole bunch of bones… It’s great and based directly off my inspiration image, but time consuming and unnecessary for this purpose.

Once I had a solid pattern, I cut out all my pieces: one layer of silk satin for the exterior and two layers of white coutil for the inner layers. For the most part, the layers for each piece are exactly the same, but there are some differences at front and back panels.

Below are the front panels, where I’ve intentionally cut the coutil to be smaller than the silk. This allows for the seam allowances to be less bulky and therefore more crisp as they fold inward around the busk. The piece on the left is for the proper left side of the corset while the two other pieces are both for the proper right side of the corset. I’ll show how these pieces are put together later in this post.

Next are the back panels, again showing that all of the layers are not cut to be exactly the same. The cut edge of the narrowest coutil layer provides a crisp edge over which to turn the other piece of coutil for the back edge. It also creates 3 layers of coutil where the grommets will be while allowing the silk to fold under the outermost edge of the coutil for a crisp line there as well.

You can see in both of the above images that I machine flat lined the layers for each piece together on almost every edge (some were strategically left alone).

Next, I prepared the center back grommet areas. The silk only seam allowance was crisply turned back over the straight cut edge of the coutil, then the coutil was crisply pressed back over the narrower layer of coutil. You can see the folds opened on the right and the resulting crisp panel on the left.

These were very carefully pinned in place (duchess satin does not hide pin marks!) and then the channels were stitched. I made sure to make them wide enough to not struggle when putting in bones (the last corset had boning channels that were a bit narrow for the bones and it was terribly hard to put them in!).

I used an edge stitch foot to get the lines of stitching right along the folds. Edge stitch feet are magical! I discovered mine while making masks last summer and have since started using it for all kinds of projects–any time I need to stitch close to the edge of a fold! My machine, which is pretty basic, came with one (though I hadn’t used it in, oh… 12 years???). I encourage you to it out if you haven’t before!

Here you can see the exterior of the grommet panels on the left and the interior on the right.

Later, I added size 0 silver grommets. Skipping ahead in construction, here’s a finished image of the corset, showing the finished grommets in place.

After preparing the grommet area, I assembled each side of the corset. No photos of that here, since I did this in the same way as my last corset: grading my seams, binding them with ⅝” cotton twill tape, and then stitching these down to create channels for the bones. (My original construction post has detailed pictures and explanation of this method. The part of the post discussing this also has some images showing the many bones on the back of that yellow corset that I mentioned earlier.)

Next, I put in the busk, starting with the socket side, which is the proper right side of the corset. I used a different method on this corset than on my yellow one. Further inspection of originals shows a seam that the busk sockets are pushed through, rather than reinforced holes without a seam, so that’s what I wanted to do!

This is where I used the two pieces I cut. In the photo below you can see that the two pieces are pinned together (pin heads are on the underside, in case you’re wondering) and I’ve marked small lines where the sockets will land on the seam. This allows me to leave openings in the seam for each socket. The openings need to be snug, but not too tight. The seam is sewn just outside of the coutil, so that the layers fold crisply. As you can see, my seam allowance is uneven. I left the side of the silk that will be visible as the busk is pulled on a little wider to make a solid facing even after years of use.

Here is the finished seam, pressed open. If you look carefully you can see the gaps in the seam that I left for the sockets of the busk. My ruler at the bottom shows the scale. (This photo also shows some of the finished seam allowances and boning channels on the other seams, as well.)

Now the socket half of the busk is pushed into place. The single layer of silk seam allowance is pressed over the cut edge of the coutil and the whole thing is carefully pinned in place. I made sure that the busk is quite snug, so that it can’t shift in any direction.

To do this, I started with pinning the inside, to ensure that the silk is perfectly wrapped under the busk–no gaps or bubbles there! Then, I very carefully pinned from the outside. As you can see, I only pushed the pins through the silk once (they come up through the coutil again, but not through the satin) to minimize holes.

After that, some very careful stitching with a zipper foot was in order. I curved my stitching around the top and bottom of the busk (a detail from extant garments). It’s tricky to make the curves look nice, but it’s a small detail that helps elevate the finished garment, I think.

On the inside, it looks like this. I was able to keep the stitching a consistent distance from the fold in the silk due to my careful pinning. I’ll admit that this turned out better than my yellow corset! The yellow corset has a few bubbles and variation in the width of the turned under seam allowance.

Here is the busk from the side. You can see the seam and the snug openings, with solid back stitching, which leave space for the sockets to push through.

Ok, on to the stud side of the busk! This is the proper left side. Here, you can see the marks I’ve made to show where the studs will poke through and where the edge of the busk will fall. It is intentionally set back from the cut edge of the coutil.

One thing I was very careful about was poking my holes for the studs, because I found that on my yellow corset the silk pulled where I used an awl to make the holes. No one but me would probably see this, but I wanted to do better with this corset. I believe I used very sharp snips to cut small holes rather than using an awl to push the fibers apart. This is fiddly work, because a hole too big can’t be saved and will fray and cause the stud to move around, but it produced better end results, I think.

After making my holes and getting all the studs through, I carefully pinned and then stitched around the busk just like I did on the socket side.

Ta da! Busk!

Next up was binding the top and bottom edges. I used almost the same method as on my last corset. To quote myself:

The bottom binding is bias strips cut 1″ wide. I stitched them first to the right side of the corset with ⅛” seam allowance on my bias, trimmed my corset seam allowance to just about ⅛”, folded the bias over the edge, turned the raw edge under on the wrong side, [basted the seam allowance in place on the inside instead of hand whip stitching the bias down on the inside (slow, but a more effective method than pinning in this case)], then turned the corset back to the right side and topstitched very close to the edge of the first fold. This narrow topstitched binding seems to be common on late 19th century extant corsets and looks very tidy.

Below you can see the bias turned to the inside, pinned, and being basted in place. On the right are finished edges from the inside and outside.

This corset is boned with spiral steel for the bulk of the seams and flat steel on either side of the grommets.

I usually apply the bottom binding first, then put in my bones, and then bind the top. It’s a bit trickier sometimes to bind the corset after the bones are in, and if the top will have decorative lace then it can help hide any struggles that occur. (Thankfully, I learned from my last experience and made a test sample of the boning channel width that was perfect, so it was relatively easy to bone this corset!)

At this point the corset was basically done! The only things left were to add ivory beading lace and ribbon around the top and silk flossing along the bottom of the boning channels.

I was excited that I had all of the necessary materials in the stash, including the silk thread in the perfect ivory color.

I’m very pleased with the end result. It takes all the struggles and things I learned along the way with my yellow corset and perfects them, creating crisper folds and finishes and a comfortable garment with a great silhouette.

There’s no trickery in the next photo, this corset holds its shape with no support other than what is built in!

Making A Corded Petticoat For 1830s & 1840s Ensembles

My sewing has taken a sharp turn into the 1830s in the last two months or so. It’s an exciting detour that has been on the horizon for a long time–ever since I purchased this yellow block print cotton back in 2013, in fact.

I wanted to up my silhouette game for the 1830s and achieve a fuller looking skirt than I’ve been able to do with my 1832 velvet gown in the past. To that end, I decided to make a corded petticoat.

I followed the directions from American Duchess in this video and only changed the cording pattern to suit my materials. If you’re interested in making a corded petticoat yourself I definitely recommend the American Duchess video. I found it easy to follow along with the steps and appreciated the mentions of pitfalls and tips along the way.

I was super excited to get started and maintained my enthusiasm for the first 4 sections of cording, but by the top 2 sections I was definitely feeling ready to be done! By that point the petticoat was unruly and difficult to turn as I sewed around each channel. Despite being less fun than when I started, I pushed on, and I was quite grateful when I finished the last section of cording!

Here’s a closeup photo of the cording sections. I used a continuous piece of cord for each section, as suggested in the American Duchess video.

My opening is just a portion of one seam left open just above the top section of cording. This is what it looks like from the outside. I made the waistband extra long to allow for future adjustment (just in case!), which is why the button is set over so far from the edge of the waistband.

On the inside, that opening looks like this. The second layer of fabric is just turned back from the edge and top stitched in place. The other seam allowance edges are selvedges, so they didn’t require finishing. Easy and tidy!

The ivory cotton waistband is whip stitched on the inside finish it all off nicely. Hidden underneath is a layer of cotton canvas that helps to stiffen the waistband a bit.

This petticoat is almost entirely machine sewn and took 8.5 hours to make. I used 4 ¼ yards of ivory cotton, 13 ¼ yards of 5/16″ cording from Wawak, 39 ¼ yards of 7/32″ cording also from Wawak, the canvas scrap for the waistband, and a lone ivory button from the stash. The materials cost about $33.

When I started this petticoat, I thought that it would only be worn with the 1832 velvet gown I mentioned earlier, but since then 1830s daywear using the yellow print cotton has made it onto my sewing table… and this will definitely get worn with the new dress. I also hope to be able to wear it with 1840s dresses that will someday make it onto my sewing table. It’s a great step towards improving my silhouette!